Efficiency, as well as accuracy at the production lines, empowers a better production and usage of the available resources. A production monitoring system is a process that is used to track the overall performance of the production line in real-time. It is important to help the industries to attain realistic production goals, at minimized downtime and increase yield. This tool enables both the management and the production team to continually analyze real-time production status with respect to reliability, availability and maintainability of the equipment and machines.
Task of Real-time Production Monitoring System
The system gathers data from several sections of the production line and is send it to employees and managers working on the line. The data that is gathered by the monitoring system is utilized in improving the efficiency of the production line. The data access should be understood precisely in order to rectify the several faults at the production level and to instantly recognize them to improve efficiency. Precise Data management and production monitoring system is equally important in enhancing production performance.
Data must be gathered at each shift end and distributed precisely in order to fulfill the production goals. The capability of the PMS to gather production information on a real-time basis would empower the production team to acknowledge, in a timely manner, to resolve any production-related concerns that may arise. This system should also dynamically recognize and react to the faults by notifying the concerned personnel in the departments before they escalate.
The main task of a PMS is to help the production team to manufacture their best within the available resources. Apart from that PMS supports enhancing quality matters and minimizing overheads. The system gets data signals related to the processes – whether they are running evenly or if they are facing any concerns.
Advance Benefits of using Production Monitoring System
Easy Document Management
Simply create and handle essential Documents right from engineering drawings to Control Plans.
Alerts & Notifications
Notify the right person on email or SMS at the right time when an action requires to be taken in your factories such as an idle time pocket, variations in product or process and more. Track incidents via workflows with reassignment, declaration and full audit tracking.
Real-time Inspection & Production Visibility
Digitize and coordinate your crucial tasks on your factory and analyze operational metrics as well as production status in real-time.
Customizable Machine Interlock
Depends on rules set by you and driven by the Control Plan, protect rejections by interlocking the machines dynamically.
OEE with Advanced Analytics
Analyze and improve OEE with real-time insights at the factory or machine level.